Equipment and Technology for Weldments Production

Welding qualification - WPQR

40 welders with qualification as per EN 287-1

Svařovací zařízení

• 55 pcs. Welding units: Fronius Transsteel 5000, TPS5000, TS5000, TPS4000, TS4000, Variosynergic 5000-2, Variosynergic 5000, Variostar 457
• 3 pcs. Welding units: Fronius TIG 1x Magic Wave 3000 300A/65%, 2x Trans Tig 2500 240A/60%
• 1 pc. Weling unit: Fronius TPS2700 CMT, 210A/60%
• 1pc. welding automat MAG Fronius Twin 2x 500A/60% – max. l.6000 mm
• 1 pc. Flux Welding Automat ESAB LAF 631 + Tractor A2 Multitrac + PEK, 630A/100%
• 2 pcs. Condenser welding of studs with spark ignition Ø3 mm ÷ Ø8 mm
• 1 pc. CD 2301+ CA 08; 1 pc. KES 1600+ PMH-10
• 1 pc. Stroke welding of bolts with ceramic ring Ø6 mm ÷ Ø14 mm
• Short-time lift stud welding Ø3 mm ÷ Ø8 mm
• LBH910 BTH-TECH GmbH + PHM-161 + PHM-12
• Welding Robot: Panasonic TA-1800 G3
• Workshop 1 : Positioner 2-axe, load capacity 500 kg, max.L 1800 mm, max.Ø1000
• Workshop 2 : Positioner 1-axe, load capacity 1000 kg, max.L 3000 mm
• Positioner RedRock HS20/TS20 - 20t, 2-axe, max. L 3÷15 m, min height 1000 mm, max. height 2400 mm
• Rotation positioner 5 t, 3-axe, Ø table 1200 mm, continuous speed control 0,05/min - 0,4/min
• Rotation positioner 3 t, 2-axe, Ø table 1220 mm, continuous speed control 0,1/min - 0,4/min
• Rotation positioner 300 kg, 2-axe, Ø table 850 mm, continuous speed control 0,17/min - 1,1/min
• Roller positioner 15 t, Ø wheels 425 mm, Ø container min.500 mm, max.3000 mm continuous speed control 0,1/min - 1,0/min, diameter speed 13 cm/min - 130 cm/min

Drying Ovens for welded material

• 1pc. Electric drying oven Elektroteplo SPM 5,8.5/4-T for flux up to 400 °C, volume 100 l, 3 kW, with recording
• 1 pc. Electric drying oven Svarservis SP 6-USB for electrods up to 350 °C, volume 6 electrodes boxes, 1,2 kW, with recording
• 1pc. Electric drying oven Elektroteplo PKS 13 for electrodes up to 350 °C, volume 4 electrodes boxes, 1,2 kW, without recording
• 2 pcs. Electric drying oven Elektroteplo PKS 11 for electrodes up to 350 °C, volume 4 electrodes boxes, 1,2 kW, without recording and thermostat

2 pcs. Electric drying oven Elektroteplo PKS 11 for electrodes up to 350 °C, volume 4 electrodes boxes, 1,2 kW, without recording and thermostat

• O2; C2H2; Ar+CO2; Ar+O2; Ar; N2; H2, N2+H2

Central distribution of technical gases

• O2
• C2H2
• 82%Ar+18%CO2
• natural gas 250kPa, 100kPa, 2kPa

Central air distribution – 8 bars

• Screw compressor Schneider 1 pc. 50 kW, 1 pc. 30 kW incl. complex filtration, drying and condensate removal

Heating burners

• 4 pcs. Burner AOH 0074 - GCE - natural gas / air, output 120 kW – welding preheating
• 8 pcs. Burner H80 - GCE - natural gas / air, output 75 kW – welding preheating
• 22 pcs. Burner H60 - GCE - natural gas / air, output 65 kW – welding preheating
• 20 pcs. Acetylene / Oxygen – flame alignment of steel class S235JR÷S460NL
• 8 pcs. Natural gas / Oxygen – flame alignment of steel class S500QL÷S690QL

Mobile Welding Fume Exhaust Arms

• 2 pcs. Nederman, 2-arm, output 700 m3/h/1 arm
• 1 pc. EKO Náchod SOS 202.1.S, output 380 m3/h vacuum 23 kPa 2,4 kW/li>

Heat treatment

Source HeatMaster HM-403T-R26 (40 kW), annealing up to 800°C

• local 3-channels annealing
• annealing oven 2 000 x 1 200 x 1 200 mm, load max. 1 000kg

Assembly and aligment hydraulic press

• 2 pcs. 250 t, width 2 400 mm, height 500÷2230 mm
• 1 pc. 120t, width 1 100 mm, height 225÷900 mm
• 1 pc. 50 t, height 300 mm